My Candle Flame Is Taller Than the Same Formula from My Previous Batch — Should I Compare Wick Lots Before Changing the Formula?
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What do I check first? Burn a retained candle from the old batch beside a new one, same day, same room, same trim, for 4 hours. If both are tall, the batch is not the cause: your room, trim or measuring changed. If only the new one is tall, the batch is.
How do I prove it is the wick lot? Measure ten wicks from each lot side by side (length, tab neck height, width, braid and coating), then pour 6 candles from one pot of today's mix: three on old-lot wicks, three on new-lot wicks. Only the wick differs, so only the wick can explain the result.
And if I didn't keep any old wicks? Then you can't isolate the lot; run the batch-variable audit instead and requalify the new lot against one CSI rung down (C1 20-pack, ₹118.00). And from now on, keep ten wicks from every lot.
- Straight answer: wick lots first?
- What can change between two batches of "the same" candle
- The batch variables ranked: your test or your materials?
- Measuring two wick lots side by side
- The three-stage lot test and the equivalence rule
- What to do with the answer, and the CSI buy list
- What to buy, and what to skip
- Frequently asked questions
What can change between two batches of "the same" candle
Your formula says "200 g, 8% oil, C2, this jar". Your batch also contains a wick lot, an oil lot, a wax lot, a pour temperature, a fill weight, a trimmed wick height, a centring job, a cure age at the time you tested, and the room you tested in. Any of them can move a flame. The worked example in this post: last batch's flame sat around 2.9 cm at hour three; this batch's reaches about 4.0 cm, 1.1 cm taller, same recipe.
Wicks top the list for a physical reason: the flame's size depends on how much fuel the wick draws up, which depends on its construction (braid tightness, fibre, thickness, any coating). Two production runs of the same wick can differ slightly in any of these, and CSI's wick pages state no construction specification and no lot data, in the text we captured. We do not claim our lots are identical, and you should not assume any supplier's are.
The other materials matter too, more weakly. A new oil lot can differ in how it burns (a tendency; CSI publishes no oil batch data, and lot questions go to WhatsApp). A new wax lot can melt slightly differently. These are why stage 2 below pours both wick lots from one pot of today's mix: it removes the oil and wax lots from the comparison at a stroke. For fragrance-strength swings between batches, the stock audit in the batch-to-batch fragrance post covers oil age and storage.
The batch variables ranked: your test or your materials?
| Variable | What you'd see | Discriminating test | Fix | Cost |
|---|---|---|---|---|
| 1. Wick lot (M) | Taller from hour one on every new candle; new wicks look or feel different (width, braid, sheen) | Stage 2: old-lot vs new-lot wicks in one pot of today's mix | Use old lot; requalify new lot one rung down | ₹236.00 for centring; ₹118.00 if requalifying |
| 2. Wick height above the wax (P) | Tall first flame that settles after the first trim; new batch trimmed longer at finishing | Measure exposed wick on five finished candles from each batch | Trim to a fixed height at finishing (5–6 mm before first light) | Nothing |
| 3. Testing conditions (P) | Retained old candle also burns tall today; fan, AC, season or room changed | Stage 1: retained candle beside new candle, same session | Test in still air in one recorded room | Nothing |
| 4. Cure age at test (P) | New batch tested at day 2, old at day 14 | Re-test the new batch at the old batch's age | Fix a test age (for example day 7) and keep it | Nothing |
| 5. Centring and tab seating (P) | Flame leans, one-sided pool, tab lifted or tilted | Look down the jar; check tab adhesion on a spare | Centring bars or a setting tool; stickers | From ₹100.00 |
| 6. Fill weight (P) | Candles lighter or heavier than 200 g; different headspace | Weigh five candles from each batch (tare the jar) | Fill by weight | Nothing |
| 7. Oil lot or wax lot (M) | Taller flame persists even with old-lot wicks in the new mix | Stage 2 clears the wick; then old vs new oil (or wax) on one wick lot | Ask your supplier about the lot; retest | Your own materials |
| 8. Pour temperature or process (P) | New batch poured hotter or cooled faster; surface or adhesion looks different | Compare batch sheets; repeat at the old figure | Follow the wax page figure (CSI 464: "Pour Temperature 80°C – 90°C") | Nothing |
Variable 2 is the sneaky one. If the old batch was trimmed to 5 mm at finishing and the new one went out at 12 mm, the first burn's flame will be taller on every new candle and look exactly like a stronger wick. It settles after one trim; a stronger wick lot doesn't. Variable 3 is why stage 1 exists: a retained candle is the only fixed reference you have, so if it is tall today too, the batch didn't change; your test did. If you have no retained candle, the same logic applies to a known-good candle of any earlier batch.
Measuring two wick lots side by side
Take ten wicks from each lot. Lay them in two rows on white paper under the same light, and photograph them together with a ruler in the frame. CSI lists no ruler or calliper; a steel ruler and your phone's macro mode are enough to see most differences, and a vernier calliper of your own helps with width.
| Measure | How | A difference may mean |
|---|---|---|
| Total length, tab to tip | Ruler, all ten, note range | Mostly a pouring difference (how much stands above the wax); rarely the flame itself once trimmed |
| Tab neck height | Ruler at the crimp | Changes where the flame stops at the end of the jar; matters in the last centimetre |
| Width at the middle | Calliper if you have one; otherwise side-by-side macro photo | A visibly wider wick commonly draws more fuel: a candidate for a taller flame |
| Braid and stiffness | Look and bend gently | Tighter or looser braid, or a different curl, can change burn |
| Coating or sheen | Look under light; scratch a spare | A different priming wax or coating can change how the wick lights and burns |
| Weight of 20 wicks | Weigh together (a 1 g scale can't weigh one) | A clearly heavier lot is a physical difference worth burning |
Visible differences are a reason to burn, not a verdict: two lots can look identical and burn differently, and two that look slightly different can burn the same. Hidden variables (fibre, ply count, core, coating chemistry) are covered in same length and thickness, different burn. If the tab looks different, the effect shows only at the end of the jar; the tab-change post has that end-of-life test.
The three-stage lot test and the equivalence rule
| Stage | Candles | Wax / oil | Wicks | Buy | Cost |
|---|---|---|---|---|---|
| 1 · retained vs new | 2 (already made) | none | none | nothing | — |
| 2 · lot isolation | 6 | 1,104 g wax, 96 g oil | 3 old-lot + 3 new-lot (in hand) | Wick Centering Device × 2 | ₹236.00 |
| 3 · requalify one rung down | 9 | 9 × 184 g wax, 9 × 16 g oil | 3 new-lot C2 + 9 C1 | Eco C1 20 + centring × 2 | ₹354.00 |
Argued against our own interest: stages 1 and 2 need no wicks from us at all, and if you already own centring bars, they cost nothing but wax, oil and time. That is the point: a lot comparison should be cheap, so you run it every time instead of guessing.
What to do with the answer, and the CSI buy list
| Result | Means | Do this |
|---|---|---|
| Stage 1: retained candle is tall too | Your room, trim, cure age or measuring changed | Fix the test conditions; release the batch only after a clean re-test |
| Stage 2: new lot equivalent | The batch difference is elsewhere: wick height, centring, fill, oil or wax lot | Work down the ranking table; one variable at a time |
| Stage 2: new lot not equivalent, stronger | For your candle, the new lot is a different wick | Hold the batch; finish production on old-lot wicks if you have them; requalify (stage 3); ask us about both orders |
| Stage 3: C1 passes | Your formula now needs C1 with this lot | Update the batch sheet; keep 10 wicks of this lot; retest when the lot changes |
| Stage 3: C2 too strong, C1 tunnels | No single CSI rung fits this lot in this jar | Test a C1 pair; or ask us honestly what we stock between C1 and C2 (no sized, tabbed wick) |
Two honest limits. First, CSI publishes no lot data and cannot promise that two packs, or a large order, come from one lot. Send us your order numbers on WhatsApp and we will tell you what we know, but plan on testing every new lot rather than relying on continuity. Second, our range has no half-sizes: if a stronger lot pushes you between C1 and C2, we can't sell you the step in between, and we would rather say so. A different supplier's wick is a different wick, not a different lot; that is 6913's territory.
The production step, with retained wicks built in
Once a lot is approved: production wicks = candles × wicks per candle × (1 + a defect allowance), plus the wicks you retain from that lot. Worked example, labelled: 200 single-wick candles a month with a 2% allowance is 204 C2, plus 10 retained = 214. Buy 2 × 100 + 20 = 220 for ₹2,076.80, leaving 6 spare. The ten retained wicks cost ₹94.40 per lot, which is the cheapest insurance in candle making. Because C2 is ₹9.44 a wick at every pack, buying 500 at once (₹4,720.00) saves nothing per wick; it only ties more of one unknown lot to your shelf until you have tested it.
What to buy, and what to skip
Four items chosen on page statements, price and stock on 7 October 2026. CSI has no burn data, wick specifications or lot records to rank them on, so each card says what it does for this test and when not to buy it.
| Pack | Price | Per wick | Use |
|---|---|---|---|
| Thin (C1) / 10 | ₹59.00 | ₹5.90 | Out of stock on 7 October 2026 |
| Thin (C1) / 20 | ₹118.00 | ₹5.90 | stage 3: one rung down, singles + pairs |
| Thin (C1) / 50 | ₹295.00 | ₹5.90 | same per wick |
| Thin (C1) / 100 | ₹590.00 | ₹5.90 | same per wick |
| Thin (C1) / 500 | ₹2,950.00 | ₹5.90 | same per wick |
| Thin (C1) / 1,000 | ₹5,900.00 | ₹5.90 | same per wick |
| Thick (C2) / 10 | ₹94.40 | ₹9.44 | a fresh lot, only to compare |
| Thick (C2) / 20 | ₹188.80 | ₹9.44 | same per wick |
| Thick (C2) / 50 | ₹472.00 | ₹9.44 | same per wick |
| Thick (C2) / 100 | ₹944.00 | ₹9.44 | production, by the month |
| Thick (C2) / 500 | ₹4,720.00 | ₹9.44 | same per wick |
| Thick (C2) / 1,000 | ₹9,440.00 | ₹9.44 | same per wick |
| Pack | Price | Per holder | For this test |
|---|---|---|---|
| Pack of 5 | ₹118.00 | ₹23.60 | 2 packs for 6 candles |
| Listing | Price | Stock | Best for |
|---|---|---|---|
| Wick Setting Tool (magnetic) | ₹399.00 | In stock | batch production, one wick per jar |
| Sheet | Price | Per sticker | Stock |
|---|---|---|---|
| 40 stickers | ₹100.00 | ₹2.50 | In stock |
| 100 stickers | ₹236.00 | ₹2.36 | Out of stock on 7 October 2026 |
Skip for now: a new oil or wax "to bring the flame down" (one variable at a time, and it is probably the wick); Cotton Braided, which is a rung up, not a fix for a stronger lot; and any 500- or 1,000-pack until the new lot has passed stage 2.
Related in this series: if the flame is too large even on a correctly trimmed candle from a single batch, start with 6904; for the hour-by-hour diagnosis of a growing flame, the cluster hub; and for what a lot change does to burn time, the 200 g burn-time post. Outside it: a wick that leans and burns one-sided, investigate centring first.
CandleMakingSuppliesIndia sells the wicks and accessories named here, not finished candles. This page still tells you that the first two stages need no wicks from us, that we publish no lot data and cannot promise lot continuity, that our wick range has no half-sizes, and that a bigger pack saves nothing per wick.
Every CSI price was checked on the live store on 7 October 2026, with stock checked per pack: the Eco C1 10-pack and the 100-sticker sheet are out of stock and are not offered; every other item priced here is in stock. Page wording is quoted and attributed, including the Eco wick page's "minimal soot or smoke" and the Wick Setting Tool page's centring claims.
The 2.9 cm and 4.0 cm flames, diagram readings, the 0.5 cm equivalence band, the 200-a-month order, the 2% allowance and the ten retained wicks are labelled worked examples or our judgement; the flame band and pool-depth limits are common rules of thumb. For bulk pricing, GST invoicing, and MSDS and IFRA documentation on request, message us on WhatsApp at +91 7397976926.
Frequently asked questions
- My Candle Burns Beautifully for the First Hour but After Three Hours the Flame Becomes 3 cm Tall and Starts Smoking — Is My Wick Too Large?
- I Changed from One Cotton Wick Supplier to Another and the Flame Became Much Larger — Can Supposedly Similar Wick Sizes Behave Differently?
- My Candle Flame Is Too Large Even After Trimming the Wick Correctly — Does This Strongly Suggest the Wick Is Oversized?
- My 200 g Candle Lasts Far Fewer Hours Than Expected and Has a Large Flame — Could an Oversized Wick Be Consuming Wax Too Aggressively?
- How Do I Diagnose an Oversized Candle Flame Using Wick Length, Wick Size, Melt-Pool Depth, Wax Consumption, Soot and Container Temperature?
- How Do I Compare a New Bulk Wick Lot Against the Development Sample Before Releasing It to Production?
- Should I Keep an Approved Wick Reference Sample for Every Commercial Candle Formula?
- What Information Should Be Written into My Master Candle Formula So Purchasing Cannot Accidentally Order the Wrong Wick?
Customer reviews: The six reviews at the top of this page are genuine, published Judge.me reviews left by CSI customers on the product pages named on each card — Bamboo Stirring Sticks for Mixing Wax, Bamboo Wick Holder, Complete Candle Making Course Kit for Beginners, Eco Candle Wicks, Premium Candle Wicking Needle. They are general product reviews, not assessments of the burn and wick advice on this page. Names, star ratings, dates and products are as recorded by Judge.me and wording is unedited. "Verified buyer" appears only on reviews Judge.me recorded as verified — Subhankar Roy, Sneha Tamang. The reviews from LJ, Lalitha Jagan, Lalitha Jagan, M.S. are published but not recorded as verified, and carry no badge. Reviews below five stars are included as published, not filtered out.
Figures verified 7 October 2026, CSI live pricing: Eco Candle Wicks Thin (C1) 10 ₹59.00 (out of stock), 20 ₹118.00, 50 ₹295.00, 100 ₹590.00, 500 ₹2,950.00, 1,000 ₹5,900.00 (₹5.90 a wick); Thick (C2) 10 ₹94.40, 20 ₹188.80, 50 ₹472.00, 100 ₹944.00, 500 ₹4,720.00, 1,000 ₹9,440.00 (₹9.44 a wick); Wick Centering Device (Pack of 5) ₹118.00; Wick Setting Tool ₹399.00; Candle Wick Stickers 40 ₹100.00, 100 ₹236.00 (out of stock). Every item priced here is in stock on 7 October 2026 except where marked. Per unit = price ÷ wicks, holders or stickers, two decimals. CSI lists no non-contact thermometer, ruler or calliper, and publishes no wick specifications or lot data.
Non-price figures: "taller than the previous batch" and "same formula" are the reader's (title). The 200 g test candle at 8% (16 g oil + 184 g wax, total-weight basis) is the series default, labelled. Luxury Soy Wax CSI 464's pour figure is quoted from its page. The 2.9 cm and 4.0 cm example flames, the diagram readings, the 0.5 cm equivalence band, 200 candles a month, the 2% allowance and ten retained wicks per lot are labelled worked examples or judgement. Trim 5–6 mm and the 2.5–5 cm flame band are common rules of thumb. Costs are materials only and exclude labour, freight, packaging and GST. Diwali 8 November 2026 is a calendar fact.